Course Content:
- Introduction & Course Objectives
- Introduction to Lean Six Sigma:
- How Process Mapping, VSA & FMEA relate to Lean Six Sigma
- Process Mapping:
- Process Management & Improvement
- The Importance & Benefits of Process Maps
- Character of Product & Process Parameters
- Process Maps – when, why & where?
- The x’s & y’s and X’s & Y’s and Y=f(x,X).
- What to measure & control
- Map before FMEA’s, Gage Studies, DOE’s and SPC
- When Process Mapping is complete
- Practical worked Examples
- Value Stream Analysis:
- Value Stream Analysis – An Overview
- Value Streams
- The Importance & Benefits of VSA
- VSA & Six Sigma
- FMEA:
- FMEA – An Overview
- The Importance & Benefits of FMEA
- Types of FMEA
- System
- Design
- Process
- Service
- Constructing an FMEA and associated Action plan
- Methodology
- Who
- When
- How the FMEA process ties to process mapping
- The relationship between Failure Mode, Cause and Effect
- The different types of FMEAs
- Risk Management Analysis
- Cause-Failure-Mode-Effects Relationships (CFME)
- Worked Examples
- Q&A
- Conclude & Follow Up Process
